Michael Winter
0fbf33b756
- Move legacy FreeCAD files to v1/ - Add OpenSCAD programmatic CAD designs - Add README and AGENTS.md documentation - Add .gitignore - Update firmware to v2 architecture
332 lines
11 KiB
OpenSCAD
332 lines
11 KiB
OpenSCAD
include <Round-Anything-master/polyround.scad>
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$fn = $preview ? 32 : 128;
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module counter_bored_holes(screw_offset){
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// Subtract mounting holes for stator
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for (i = [0:360/number_of_mounting_holes:360]) {
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// Subtract screw hole
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rotate([0, 0, i])
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translate([screw_offset, 0, -1]) // Adjusted position
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cylinder(d = screw_diameter, h = stator_wall_thickness + 2);
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// Subtract counterbore
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rotate([0, 0, i])
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translate([screw_offset, 0, stator_wall_thickness - screw_bore_depth]) // Adjusted position
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cylinder(d = screw_bore_diameter, h = stator_wall_thickness);
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}
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}
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module rounded_cube(width, length, height, radius1, radius2) {
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polyRoundExtrude([
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[-(width + radius*2)/2, -(length + radius*2)/2, radius], // Bottom-left point
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[-(width + radius*2)/2, (length + radius*2)/2, radius], // Top-left point
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[(width + radius*2)/2, (length + radius*2)/2, radius], // Top-right point
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[(width + radius*2)/2, -(length + radius*2)/2, radius] // Bottom-right point
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], height + radius*2, radius1, radius2);
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}
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module box() {
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padding = radius*2 + inset_distance*2;
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difference() {
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translate([0, 0, -(height + padding + wall_thickness*2)/2])
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rounded_cube(
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width + wall_thickness*2 + inset_distance*2,
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depth + wall_thickness*2 + inset_distance*2,
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height + wall_thickness*2 + inset_distance*2,
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radius, radius);
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translate([0, 0, -(height + radius*2 + inset_distance*2)/2])
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rounded_cube(
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width + inset_distance*2,
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depth + inset_distance*2,
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height + inset_distance*2,
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radius, radius);
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cube([width, depth, height], center = true);
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translate([0, 0, (height + padding)/2 + inset_offset])
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rounded_inset(width = width, height = depth, inset_scale=0, hole = true, cutout = false);
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rotate([180, 0, 0])
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translate([0, 0, (height + padding)/2 + inset_offset])
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rounded_inset(width = width, height = depth, cutout = false);
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rotate([90, 90, 0])
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translate([0, 0, (depth + padding)/2 + inset_offset])
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rounded_inset(width = height, height = width, cutout = false);
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rotate([-90, 90, 0])
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translate([0, 0, (depth + padding)/2 + inset_offset])
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rounded_inset(width = height, height = width, cutout = false);
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rotate([0, 90, 0])
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translate([0, 0, (width + padding)/2 + inset_offset])
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rounded_inset(width = height, height = depth, cutout = false);
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rotate([0, -90, 0])
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translate([0, 0, (width + padding)/2 + inset_offset])
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rounded_inset(width = height, height = depth, cutout = false);
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/*
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translate([(width + padding)/2 + 1.5, (depth + padding)/2 + 1.5, 0])
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rotate([0, 0, 45])
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dowel();
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rotate([180, 0, 0])
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translate([(width + padding)/2 + 1.5, (depth + padding)/2 + 1.5, 0])
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rotate([0, 0, 45])
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dowel();
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rotate([0, 0, 90])
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translate([(depth + padding)/2 + 1.5, (width + padding)/2 + 1.5, 0])
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rotate([0, 0, 45])
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dowel();
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rotate([0, 180, 90])
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translate([(depth + padding)/2 + 1.5, (width + padding)/2 + 1.5, 0])
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rotate([0, 0, 45])
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dowel();
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*/
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translate([(width + padding + 3.5)/2, (depth + padding + 3.5)/2, (height + padding)/2 + wall_thickness])
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counter_bored_hole();
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rotate([0, 0, 180])
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translate([(width + padding + 3.5)/2, (depth + padding + 3.5)/2, (height + padding)/2 + wall_thickness])
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counter_bored_hole();
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rotate([0, 0, 90])
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translate([(depth + padding + 3.5)/2, (width + padding + 3.5)/2, (height + padding)/2 + wall_thickness])
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counter_bored_hole();
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rotate([0, 0, -90])
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translate([(depth + padding + 3.5)/2, (width + padding + 3.5)/2, (height + padding)/2 + wall_thickness])
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counter_bored_hole();
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}
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}
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module rounded_inset(width, height, inset_scale=0, hole = false, cutout = true) {
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difference(){
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union(){
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translate([0, 0, inset_thickness/2 - 0.75])
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rounded_cube(
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width + 0.85 + inset_scale*2,
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height * 0.75 + inset_scale*2,
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1.5 - radius*2, 0.75, 0.75);
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//translate([0, 0, -inset_thickness])
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rounded_cube(
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width + inset_scale*2,
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height + inset_scale*2,
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inset_thickness - radius*2 + inset_scale, 0, 2);
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translate([0, 0, -2.5 + inset_scale])
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rounded_cube(
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width - radius*2 + inset_scale*2,
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height - radius*2 + inset_scale*2,
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2.5 - radius*2 - inset_scale, 0, 0);
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}
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if(cutout)
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translate([0, 0, -2.5 + inset_scale])
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rounded_cube(
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width - radius*2 + inset_scale*2 - 2,
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height - radius*2 + inset_scale*2 - 2,
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2.5 - radius*2 - inset_scale, 0, 0);
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}
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if(hole)
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translate([width/2 + 1, 0, -100])
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rounded_cube(2, 3, 110, 0, 0);
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if(hole)
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rotate([0, 0, 180])
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translate([width/2 + 1, 0, -100])
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rounded_cube(2, 3, 110, 0, 0);
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}
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module dowel(inset_scale=0){
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//cube([3 + inset_scale, 3 + inset_scale, 10 + inset_scale*2], center=true);
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translate([0, 0, -6])
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rounded_cube(-0.5 + inset_scale*3, -0.5 + inset_scale*3, 8 + inset_scale*3, 1, 1);
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}
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module counter_bored_hole(){
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translate([0, 0, -7])
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cylinder(d = screw_bore_diameter, h = 7);
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translate([0, 0, -20])
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cylinder(d = screw_diameter, h = 20);
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translate([0, 0, -20])
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cylinder(d = screw_insert_diameter, h = 9);
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}
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module box_bottom() {
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difference(){
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intersection(){
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box();
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translate([0, 0, 40])
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cube([width + wall_thickness*2 + radius*4 + inset_distance*2,
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depth + wall_thickness*2 + radius*4 + inset_distance*2,
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height + wall_thickness*2 + radius*4 + inset_distance*2], center = true);
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}
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}
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}
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module box_top() {
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difference(){
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difference(){
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box();
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translate([0, 0, 40])
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cube([width + wall_thickness*2 + radius*4 + inset_distance*2,
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depth + wall_thickness*2 + radius*4 + inset_distance*2,
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height + wall_thickness*2 + radius*4 + inset_distance*2], center = true);
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}
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}
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}
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module front_face() {
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difference(){
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union(){
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rounded_inset(width = height, height = width, inset_scale=inset_scale_factor, hole = false);
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translate([0, 15, -7])
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cylinder(d = 18, h = 9.2);
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}
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translate([0, 15, -5])
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cylinder(d = 16, h = 7.2);
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translate([0, 15, -7])
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cylinder(d = 7.5, h = 7.5);
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translate([0, -15, 0])
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linear_extrude(2.5){
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square([17.5, 25.5], center = true);
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}
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}
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}
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module back_face() {
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difference(){
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rounded_inset(width = height, height = width, inset_scale=inset_scale_factor, hole = false);
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translate([0, -30, -10])
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cylinder(d = 10, h = 20);
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translate([0, 30, -10])
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cylinder(d = 10, h = 20);
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//rotate([0, 0, 90])
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translate([0, width/2 - 27.5, 0])
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for (i = [0:1:2]) {
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translate([0, -10 * i, -1])
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rounded_cube(15, -1, 10, 0, 0);
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}
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}
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}
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module bottom_face() {
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rounded_inset(width = width, height = depth, inset_scale=inset_scale_factor, hole = false);
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}
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module bottom_face_alt() {
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tab_height = 35;
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tab_width = 65;
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rail_width = 48.5;
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difference(){
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union(){
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rounded_inset(width = width, height = depth, inset_scale=inset_scale_factor, hole = false);
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rotate([180, 0, 0])
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translate([0, depth/2 - 20, 0])
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rounded_cube(tab_width, -1, tab_height, 2, -2);
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rotate([180, 0, 0])
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translate([0, depth/2 - depth + 15, 0])
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rounded_cube(tab_width - 15, -1, tab_height, 2, -2);
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}
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translate([0, -10, -tab_height + 3])
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cube([rail_width, 20, 3.5], center=true);
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translate([0, -10, -tab_height + 3 + 26])
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cube([rail_width, 20, 3.5], center=true);
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translate([-tab_width + 7 + 10, -10, -tab_height + 3 + 13])
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cube([rail_width, 20, 13], center=true);
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translate([0, 10, -tab_height + 3 + 17])
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cube([35, 20, 13], center=true);
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//translate([0, 10, -tab_height + 3])
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// cube([35, 20, 6], center=true);
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}
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}
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module top_face() {
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difference(){
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rounded_inset(width = width, height = depth, inset_scale=inset_scale_factor, hole = false);
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rotate([0, 0, 90])
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translate([depth/2 - 15, width/2 - 12.5, -5])
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for (i = [0:1:5]) {
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translate([0, -10 * i, -1])
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rounded_cube(15, -1, 10, 0, 0);
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}
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}
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}
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module side_face() {
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rounded_inset(width = height, height = depth, inset_scale=inset_scale_factor, hole = false);
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}
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width = 75;//90; // Total width
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height = 30; // Total height
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depth = 60; //110; // Total depth
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radius = 2; // Box corner radius
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wall_thickness = 7; // Wall thickness
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inset_distance = 1; //distance from inset side
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inset_offset = 4.5;
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inset_thickness = 2.5;
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inset_scale_factor = -0.3;
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screw_diameter = 3.2; // Diameter of screws - M3 clearance hole (3.2mm diameter)
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screw_bore_diameter = 6.5;
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screw_insert_diameter = 4.5;
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//
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difference(){
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union(){
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//box_top();
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//rotate([180, 0, 0])
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//half_box();
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//translate([0, 0, (height + radius*2 + inset_distance*2)/2 + inset_offset])
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//rounded_inset(width = width, height = depth, inset_scale=inset_scale_factor, hole = false);
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//padding = radius*2 + inset_distance*2;
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//rotate([0, 0, 90])
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//translate([(depth + padding)/2 + inset_offset*1.5, (width + padding)/2 + inset_offset*1.5, 0])
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//rotate([0, 0, 45])
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//dowel(inset_scale=inset_scale_factor);
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}
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//cube([100, 100, 100]);
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}
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//padding = radius*2 + inset_distance*2;
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//translate([(width + padding + 3)/2 + 5, (depth + padding + 3)/2, (height + padding)/2 + wall_thickness])
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// counter_bored_hole();
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//rounded_inset(width = height, height = width, cutout = true);
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//front_face();
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//bottom_face_alt();
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side_face();
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